1M Single Rail NG OK PCB Sorting Machine HDY-1DSX

The HDY-1DSX upgraded 1-meter single-rail NG/OK PCB sorting machine is a multi-functional all-in-one sorting and conveying device designed exclusively for automated SMT production lines. It perfectly matches the rear section of mainstream inspection equipment such as AOI and SPI machines, realizing fully automatic classification and transmission of qualified and defective PCBs.

This equipment supports straight-through transmission for OK boards and automatic storage for NG defective boards, with a maximum capacity of storing 10 NG PCBs at one time without manual sorting. Adopting an advanced Inovance PLC control system and human-machine touch screen panel, it is equipped with a stepper motor for automatic width adjustment and supports MES system connection for intelligent factory integration.

Featuring a unique dual-mode design, the machine can function as a professional NG/OK sorter during quality screening processes and be switched to a standard PCB conveyor for regular line connection when sorting is unnecessary. Powered by a 4MM flat belt transmission structure, it delivers ultra-stable operation without scratching or damaging precision circuit boards, fully adapting to flexible and diversified SMT production demands.

• Dual-purpose Integrated Design, Higher Cost Efficiency: Different from traditional single-function sorting equipment that only supports board classification, this machine integrates sorting and conveying functions in one unit. It can be used as a common SMT link conveyor daily, eliminating the need for additional conveying equipment investment. It greatly improves equipment utilization and effectively reduces overall production line operating costs.

• Industrial-grade Intelligent Control System: Equipped with authentic Inovance PLC and dedicated touch screen control, paired with high-precision stepper motor automatic width adjustment. It features sensitive response, accurate calibration and stable operation. Supporting MES data docking and intelligent production linkage, it fully meets the standards of digital and automated workshops, far outperforms ordinary sorting machines controlled by simple industrial control boards.

• Stable & Safe Board Transmission, Zero Damage: Adopting customized 4MM thickened flat belt transmission with uniform stress surface and appropriate friction. The equipment runs smoothly without jitter, effectively avoiding PCB scratching, board jamming, missing sorting and wrong sorting problems. Three high-precision sensors ensure real-time and accurate board signal identification for error-free sorting.

• Wide Compatibility & Strong Versatility: It supports an adjustable board width range from 50mm to 390mm and stepless speed regulation of 0.5–9m/min. The standard working height of 900±20mm fits most mainstream SMT production line standards. It is compatible with various sizes of rigid PCB boards and flexible FPC boards for diverse electronic production needs.

• Durable Structure & Low Maintenance Cost: Built with high-strength integral steel frame structure, the machine features solid stability and long service life. The integrated electric control box adopts standardized wiring with low failure rate. High automation design minimizes daily manual maintenance and troubleshooting work, saving labor and after-sales costs.

This HDY-1DSX PCB sorting machine is widely applied in automated SMT assembly and electronic manufacturing production lines. It is mainly used for automatic NG/OK board classification after AOI optical inspection and SPI solder paste inspection processes.

It is suitable for mass production and sorting of various electronic boards, including ordinary PCBs, FPC flexible circuits, mobile phone motherboards, home appliance control boards, new energy circuit boards and automotive electronic boards. The equipment can be seamlessly connected with upstream and downstream SMT equipment such as chip mounters, reflow soldering machines and wave soldering machines, widely applicable for small and medium-sized electronic factories, intelligent manufacturing workshops and OEM mass production lines.