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Automatic Dual Rail PCB 250 Magazine Unloader

Basic Properties

Place of Origin:Dongguan
Brand Name:HDY
Model Number:HDY-J250SSB1

Trading Properties

Minimum Order Quantity:1
Price:$2500
Delivery Time:30 work days
Payment Terms:L/C
Supply Ability:30 pcs/month
Specifications
Overall Dimension: L1500*W1350*H1200mm Control System: Inovance PLC + Taiwan Human-Machine Touch Screen
Power Supply: 220V 50HZ Air Pressure: 0.4-0.6MPa
Direction: FromLeft To Right Power:: 350W
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pcb smt line machine

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pcb smt pick and place machine

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unloader smt line machine

Product Description
Product Overview

The HDY-J250SSB1 dual-rail automatic PCB unloader is a high-precision, high-stability board collecting machine customized for mid-to-high-end SMT production lines. Adopting industrial-grade aluminum profile guide rails and specialized herringbone plastic chains, the equipment ensures smooth and stable PCB transmission without board scratching or jamming. It is equipped with a 90W Taiwan-made motor and precision ball screw drive system, realizing precise step lifting of the PCB magazine with multiple adjustable lifting pitches to match diverse production processes.

This unloader is fitted with an original Airtac pneumatic clamping structure to achieve firm and stable magazine positioning. The built-in 0.65M mobile pushing conveyor realizes automatic board pushing and receiving, forming a fully automated unmanned board collecting workflow. Controlled by Inovance PLC and Taiwan joint-venture touch screen, paired with Mean Well power supply and Omron relays, the whole machine features stable performance, low failure rate and long service life. It supports left-to-right board transmission and adapts to standard PCB and magazine specifications, perfectly matching automated SMT assembly lines.

4. Core Advantages VS Ordinary Peer Products
  • High-precision Ball Screw Lifting, More Stable Operation: Different from ordinary unloaders with ordinary lead screw or chain lifting, this machine adopts Taiwan motor + precision ball screw drive for magazine step lifting. It supports 5 kinds of pitch adjustment (10/20/30/40/50mm), with accurate positioning, low noise and no jitter, effectively avoiding board stacking and offset caused by unstable lifting.
  • Industrial-grade Configuration, Ultra-low Failure Rate: The whole machine adopts brand-name core accessories: Inovance PLC, Taiwan touch screen, Airtac pneumatic components, Mean Well power supply and Omron relays. Compared with ordinary unloaders with generic accessories, it has stronger anti-interference ability, more stable long-term continuous operation, and greatly reduces downtime and after-sales maintenance costs.
  • Premium Transmission Structure, Zero Damage To PCBs: Equipped with national standard frosted aluminum profile guide rails and special herringbone plastic chains, the transmission surface is smooth, wear-resistant and anti-static. It effectively prevents scratching, crushing and static damage to precision PCBs, which is more suitable for high-precision electronic production than ordinary iron guide rails and ordinary chains.
  • Integrated Pushing Conveyor, Higher Automation: Built-in independent 0.65M mobile push plate conveyor realizes automatic board feeding and receiving linkage, no need for manual auxiliary board delivery. Compared with single-function unloaders, it realizes one-stop automatic board collection, greatly improving production line efficiency and saving labor costs.
  • Pneumatic Clamping Positioning, More Reliable Operation: Adopting Airtac pneumatic clamping structure, it can firmly fix the magazine during lifting and board receiving, avoiding magazine displacement and board dropping caused by vibration. The positioning accuracy and stability are far better than ordinary manual clamping and spring positioning structures.
  • Wide Adaptability & Customizable Design: It supports fixed rail distance customization (non-changeable after confirmation), adapts to standard PCB size L330*W250mm and magazine size W320*L355*H570mm. The adjustable multi-level lifting pitch meets the board collection requirements of different component spacing and production processes, with strong production compatibility.
5. Application Scenarios

The HDY-J250SSB1 automatic dual-rail PCB unloader is widely used in fully automated SMT patch production lines, electronic assembly lines and PCB manufacturing workshops. It is mainly applied to the rear process of reflow soldering, AOI inspection, SPI inspection and dispensing processes, realizing automatic collection, arrangement and storage of finished PCBs and defective PCBs.

It is suitable for mass production of consumer electronics, automotive electronics, new energy circuit boards, home appliance control boards and precision communication circuit boards. It can be seamlessly connected with various SMT automated equipment, widely applicable to intelligent manufacturing factories, medium and large electronic processing enterprises and automated OEM production lines, helping enterprises realize unmanned and efficient production.

6. FAQ

Q1: What lifting pitch options does this PCB unloader support?

A1: The machine supports 5 adjustable lifting pitches: 10mm, 20mm, 30mm, 40mm and 50mm, which can be freely set according to PCB component spacing and production process requirements to meet diverse production needs.

Q2: What is the core configuration of the machine control system?

A2: It adopts industrial Inovance PLC programmable controller + Taiwan joint-venture touch screen for intelligent control, matched with Mean Well power supply and Omron relays. The whole control system is stable, sensitive and durable, supporting long-term uninterrupted industrial operation.

Q3: Does the equipment cause scratches on PCBs during operation?

A3: No. It is equipped with high-quality frosted aluminum guide rails and special herringbone anti-static plastic chains, with smooth and burr-free contact surface. The pneumatic clamping and ball screw lifting operate stably without jitter, ensuring zero scratch and zero damage to precision circuit boards.

Q4: What power and air pressure does the machine require?

A4: The equipment adopts single-phase 220V 50HZ power supply with a rated power of 350W, and the required working air pressure is 0.4-0.6MPa, which is compatible with the standard air supply system of most electronic factories.

Q5: Can the rail distance of the equipment be adjusted later?

A5: The rail distance is customized according to customer requirements before production and cannot be changed after confirmation. We support personalized customization of fixed rail distance to match customers' exclusive PCB production specifications.

Q6: What is the function of the matching push plate conveyor?

A6: The equipped 0.65M mobile push plate conveyor realizes automatic pushing and conveying of PCBs, realizing seamless linkage with the unloader. It completely replaces manual board feeding, realizes fully automatic board collection, and effectively improves production line automation and operating efficiency.

Q7: What are the applicable magazine and PCB specifications?

A7: It is compatible with magazine size W320*L355*H570mm and standard PCB processing size L330*W250mm, which covers the mainstream specification requirements of most medium-sized PCB circuit boards in the electronic manufacturing industry.

Contact Details
Dongguan Huidiai Electronic Technology Co., Ltd

Contact Person: Mr. Sales

Tel: 86--13143286318

Send your inquiry directly to us
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