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Automatic PCB Stacker SMT Unloader Auto Width Adjustment

Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory
Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory
Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory
Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory
Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory
Quality Automatic PCB Stacker SMT Unloader Auto Width Adjustment factory

Basic Properties

Place of Origin:Dongguan
Brand Name:HDY
Model Number:HDY-460DS1

Trading Properties

Minimum Order Quantity:1
Price:＄2000
Delivery Time:30 work days
Payment Terms:L/C
Supply Ability:30 pcs/month
Specifications
Dimensions (L×W×H): 600mm × 850mm × 1500mm Max PCB Size: 525mm (L) × 460mm (W)
PCB Capacity: Up To 200 Sheets Control System: Inovance PLC With HMI Touch Screen
Air Pressure Requirement: ≥0.6 MPa Power Supply: AC 220V / 50Hz, Power: 0.1kW
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pcb smt line machine

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pcb smt pick and place machine

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unloader smt line machine
Product Description
1. Equipment Introduction

The Stackable PCB Unloader HDY-460DS1 is a premium-grade automated solution designed for high-efficiency PCB collection in modern SMT production lines. Engineered with a robust steel frame (δ1.5mm cold-rolled steel, powder-coated white), it features a 200-sheet stacking capacity and a 4mm flat belt conveyor driven by a precision stepper motor.

Its standout feature is the built-in throughput mode — when not stacking, it functions as a standard conveyor, maximizing equipment utilization. The system includes pneumatic cylinders + solenoid valves for smooth plate ejection, an oil-water separator for clean air supply, and a three-color status light for real-time operational feedback.

Controlled by an Inovance PLC with automatic width adjustment and optional MES connectivity, this unloader ensures seamless integration into smart factories. Powered by AC 220V/50Hz at only 0.1kW, it’s energy-efficient while delivering industrial-grade reliability.

2. Competitive Advantages

Compared to conventional PCB unloaders, the HDY-460DS1 offers superior value:

✅ Dual-Mode Operation: Functions as both a stacker and a conveyor, reducing idle time and increasing ROI.
✅ High Capacity: 200-sheet stack minimizes manual intervention — ideal for high-volume SMT lines.
✅ Smart Automation: Automatic width adjustment adapts to different PCB sizes; MES compatibility enables digital factory integration.
✅ Precision Engineering: Stepper motor + 4mm flat belt ensures gentle, accurate PCB handling without warping or misalignment.
✅ Industrial Durability: Cold-rolled steel frame + aluminum ejector parts resist corrosion and wear, even under 24/7 operation.
✅ Energy Efficient: Only 0.1kW power consumption — significantly lower than competing models.
✅ User-Friendly Interface: Touch screen HMI simplifies setup, monitoring, and troubleshooting.
✅ Safety & Reliability: Equipped with oil-water separator, three-color alarm light, and Mingwei power + Omron relays for stable electrical performance.
3. Product Applications

This high-end unloader is indispensable for:

🔹 SMT Production Lines: Collecting PCBs after reflow ovens, wave soldering, or inspection stations.
🔹 High-Volume PCB Assembly: Perfect for factories producing 10K+ boards/day — reduces labor costs and cycle time.
🔹 Smart Factories & Industry 4.0: Integrates with MES systems for real-time data tracking and production optimization.
🔹 EMS Providers: Suitable for contract manufacturers needing flexible, reliable, and scalable material handling.
🔹 Automated Test Stations: Acts as a buffer or collector between test equipment and next-stage processing.
四, FAQ

Q1: How many PCBs can this unloader stack?

A: The HDY-460DS1 can stack up to 200 PCBs — one of the highest capacities in its class, reducing manual handling frequency.

Q2: Can it be used as a conveyor when not stacking?

A: Yes! It features a throughput mode — simply switch modes to use it as a standard conveyor, maximizing equipment utilization and ROI.

Q3: What is the maximum PCB size it supports?

A: It handles PCBs up to 525mm (L) * 460mm (W) — suitable for large-format boards used in industrial or automotive applications.

Q4: Does it support automatic width adjustment?

A: Absolutely. The step motor automatically adjusts the width to fit different PCB sizes — no manual calibration needed.

Q5: Can it connect to MES systems?

A: Yes, it supports optional MES connectivity — enabling real-time production data upload, traceability, and smart factory integration.

Q6: What kind of control system is used?

A: It uses an Inovance PLC with a touch screen HMI, offering intuitive operation, automatic fault alarms, and parameter customization.

Q7: What is the power consumption?

A: The machine consumes only 0.1kW at AC 220V/50Hz — extremely energy-efficient for continuous operation.

Q8: What materials are used for the frame and components?

A: The frame is made of δ1.5mm cold-rolled steel (powder-coated white), while the ejector parts are aluminum — ensuring strength, corrosion resistance, and lightweight handling.

Product Tags
surface mount pick and place machine pick and place machine smd smt mounter machine
Contact Details
Dongguan Huidiai Electronic Technology Co., Ltd

Contact Person: Mr. Sales

Tel: 86--13143286318

Send your inquiry directly to us
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