1M Dual Rail Docking Station SMT Line PCB Oven Link Equipment

HDY-J1SJ1 1M dual rail SMT docking station with LED light frame is professional PCB linking equipment for long-distance station connection. It adopts solid integrated steel frame with 1000mm total guide rail length. The synchronous dual-track adjustment design stably transports PCBs up to 300mm width, widely used for consumer electronics, automotive electronics and LED circuit board production lines. Equipped with 4mm thick anti-static flat belt, the machine eliminates static electricity effectively and avoids PCB scratch, slipping and shifting during transmission. Driven by industrial stepper motor, it supports stepless speed regulation from 0.5 to 9 m/min, compatible with low-speed precision inspection and high-speed mass production. Single-section independent control system with 2 photoelectric sensors and dedicated industrial control board monitors PCB status in real time, realizing auto start-stop function to prevent board stacking and jamming. Standard built-in LED light frame solves insufficient lighting of production stations without extra lighting installation. Standard transfer height 900±20mm fits mainstream SMT machines including JUKI, Yamaha, Samsung, Fuji printers, mounters, AOI and reflow ovens. Fixed left-to-right conveying direction, complete pre-wired electric control box as standard, plug-and-play design with easy installation and maintenance, ideal for long-line docking of medium & large SMT workshops.

1. Standard integrated LED light frame, save auxiliary equipment cost Ordinary 1M conveyors have no lighting, resulting in dim inspection stations and extra lighting purchase cost. Our built-in LED frame fully illuminates the track and reduces production line renovation budget.
2. Stepper motor precise speed control, stable operation & low failure rate Cheap competing conveyors use common DC motors with speed drift, board deviation and loud noise. Stepper motor provides constant torque and uniform speed from 0.5 to 9 m/min, zero PCB shifting for high-precision circuit board manufacturing.
3. 4mm thickened ESD flat belt, wear-resistant & long service life Competitors adopt thin 2-3mm belts which crack easily and generate static damage to chips. Thick flat belt resists abrasion and continuously releases static charge to cut PCB reject rate.
4. Dual-sensor intelligent anti-jam function, less manual operation Basic docking stations only have one sensor, easily causing stacking due to missed detection. Front & rear dual photoelectric sensors cooperate with control board logic to auto stop machine and protect PCBs.
5. 1000mm extended steel frame, stronger long-line docking capacity Short-track conveyors at the same price cannot handle long station transition. Our 1-meter rail perfectly connects printer to mounter, AOI to reflow oven and other long-distance SMT sections with wider compatibility.
6. Complete standardized electric control box, plug-and-play design Most competitors supply scattered electric parts requiring customer wiring & debugging. Our pre-assembled & pre-wired control box only needs 220V power input to start production, cutting labor debugging time.
7. Universal 900±20mm transfer height, compatible with all brands SMT machines No-brand conveyors adopt fixed height and need extra support blocks to match different equipment. Adjustable foot cups cover 880–920mm range, matching most global SMT automation equipment.

1. Long station docking for medium and large complete SMT assembly production lines;
2. PCB transit transfer between solder printers, high-speed chip mounters, AOI testers, SPI machines and reflow ovens;
3. Production & transfer of automotive electronics, industrial mainboards, power supply boards and large LED light boards;
4. Illuminated PCB conveying workstation for manual visual inspection, recheck and repair;
5. Auxiliary linking equipment for smart automatic factories with SMEMA signal interconnection;
6. Flexible mixed production with frequent PCB size switching within 300mm width;
7. PCB transition transport before and after DIP through-hole assembly workshops.

Q1: What’s the maximum PCB width HDY-J1SJ1 conveyor can carry?

A: Dual rails adjust synchronously, supporting PCB width up to 300mm, compatible with most standard circuit boards.

Q2: Is LED light frame standard? Can I remove it?

A: LED light frame is standard accessory. We can remove it free of charge before delivery if lighting is unnecessary.

Q3: Can conveying speed be adjusted? What is the speed range?

A: Stepless adjustable speed from 0.5 to 9 m/min, low speed for inspection, high speed for mass production.

Q4: Can we change conveying direction from left-right to right-left?

A: Default direction is left to right; we can reverse direction free based on workshop layout.

Q5: Can this machine match all SMT equipment on market?

A: Standard height 900±20mm fits mainstream brands like JUKI, Yamaha, Samsung, Fuji and other worldwide SMT machines.

Q6: What are functions of the two built-in sensors?

A: One sensor at inlet, one at outlet, detect PCB presence in real time to realize auto start-stop and anti-jam protection.