HMI Touch Screen PLC Smt Chip Mounter PCB Board Cleaning Machine

The PCB460 High-End ESD PCB Cleaning Machine is a fully automatic cleaning station designed for demanding SMT production lines. It removes dust, solder balls, flux residue, and other contaminants from PCB surfaces before critical processes such as solder paste printing, component placement, or AOI inspection.

The machine features a four-in-one cleaning system: upper/lower anti-static brushes sweep away loose debris, a powerful vacuum extracts fine particles, imported ESD silicone sticky rollers capture microscopic residues, and an ionizer eliminates static charge. All contact parts — including brushes, rollers, and sticky paper — are made from imported ESD silicone or ESD-safe materials, ensuring zero electrostatic damage to sensitive components.

Width adjustment is fully automated via a stepping motor, accommodating PCBs from 50mm to 460mm without manual intervention. The drawer-style sticky paper replacement mechanism allows quick, tool-free roll changes, minimizing downtime. Controlled by an HMI touchscreen + PLC with SMEMA communication protocol, the PCB460 integrates seamlessly into any automated SMT line.

• Superior ESD Protection: All contact surfaces use imported ESD silicone/ESD materials — unlike competitors using PVC or rubber that generate static charges.

• Higher Cleaning Efficiency: Unique 4-in-1 system (brush → vacuum → sticky roller → ionizer) outperforms single-method cleaners. The drawer-style paper replacement cuts changeover time by 50%.

• Full Automation: Step motor auto-width adjustment eliminates manual calibration, adapting instantly to different board sizes (max:460*460,min:50*50mm).

• Real-Time Monitoring: Equipped with static detection sensor and AC220V 250W dust collector for consistent cleaning quality. Omron relays and Mean Well power supply ensure electrical reliability.

• Fast Cycle Time: ≥10 seconds per board meets high-speed production line requirements. Supports both single-side cleaning and pass-through modes.

• Compact Footprint: At just 600*980*1420mm and 160kg, it fits easily into existing line layouts.

• Pre-Solder Paste Printing: Ensures clean pads for optimal solder paste adhesion and print definition.

• Post-Reflow / Wave Soldering: Removes flux residues, oxide particles, and solder balls before subsequent assembly steps.

• Pre-AOI / ICT Inspection: Eliminates surface contaminants that could trigger false defects or interfere with test probes.

• Automotive Electronics: Meets strict cleanliness standards for ECU, ADAS, and power module PCBs.

• Medical Devices & Industrial Controls: Essential for high-reliability applications where contamination causes field failures.

• Consumer Electronics: Ideal for smartphone, tablet, and wearable device PCB assemblies.