1000mm Dual Rail SMT Linking Conveyor
Basic Properties
Trading Properties
| Guide Rail Length: | 1000MM | Transfer Height: | 900±20mm |
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| Dual Rail PCB Passing Width: | Max 300mm | Direction: | Left To Right |
| Conveyor Belt Spec:: | 4mm Thick Anti-static Flat Belt For PCB Transport | Transport Speed Range: | 0.5–9 M/min Stepless Adjustable Speed |
| Highlight | conveyor smt line machine,conveyor smt pick and place machine,pcb smt line machine |
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The HDY-J1SJ 1M Dual Rail SMT Linking Conveyor is a core peripheral equipment specially designed for seamless connection between SMT assembly line machines, widely used to transfer PCB boards between screen printers, chip mounters, AOI testers and reflow ovens. Built with heavy-duty integrated steel frame, this 1000mm dual track docking station adopts 4mm wear-resistant flat anti-static belt to avoid PCB scratch, static damage and board slipping during transmission. Equipped with precision stepper motor and independent industrial control board, it delivers stable, low-noise and low-fault operation. Two built-in photoelectric sensors realize automatic board in/out detection, auto stop when PCB stacks to prevent jamming or collision. Standard 900±20mm transfer height perfectly matches mainstream SMT equipment height standards, fixed left-to-right conveying direction meets most factory production layout demands. The full set electric control box is pre-wired, easy to install, debug and maintain without complicated secondary wiring.
- Dual Rail Synchronous Wide Passing Design Most ordinary single rail conveyors only support narrow PCB; our HDY-J1SJ realizes double-track simultaneous conveying with max 300mm PCB width, doubles line throughput, greatly improves production OEE by 12%-18%. Competitors’ cheap dual rail models often have asynchronous width adjustment leading to PCB tilt, our synchronous screw structure ensures two rails parallel all the time.
- Stepper Motor + Industrial Control Board Stable Control Common low-end docking stations use ordinary DC motors with unstable speed fluctuation; stepper motor achieves 0.5~9m/min stepless precise speed regulation. Independent dedicated industrial control board replaces simple relay circuit, anti-interference, less breakdown, MTBF over 20,000 hours, no frequent circuit maintenance.
- 4mm Thick Anti-Static Flat Belt Upgrade Competitors usually adopt thin 2-3mm belt easy to deform, crack and generate static; our 4mm thick ESD flat belt is wear-resistant, long service life, effectively protect sensitive PCBA components from electrostatic breakdown.
- Dual Photo Sensor Anti-Jam Protection Most basic conveyors only install one sensor, easy to miss PCB and cause stacking collision. Two front & rear photoelectric sensors monitor board status in real time, auto pause transmission to reduce PCB scrap rate.
- Integrated Steel Frame & Standardized Electric Box Thickened welded steel frame avoids vibration during high-speed transport, no rail deformation after long-term running. Complete matched electric control box with brand electrical components, plug-and-play, customers save extra wiring cost.
- Universal 900±20mm Height Compatibility Unbranded conveyors adopt fixed single height hard to match different brand SMT machines; adjustable foot cups cover 880-920mm height range, compatible with Samsung, Yamaha, Juki, Fuji mainstream SMT equipment.
- Full SMT PCB assembly production line: Connect printer, mounter, AOI, SPI, reflow oven, cooling station
- Electronic factory PCBA inspection workstation: Manual PCB checking, NG/OK board temporary storage & transfer
- LED, consumer electronics, automotive electronics, power supply PCB production workshops
- DIP through-hole assembly front/back linking station
- Small batch flexible production lines with frequent PCB size switching
- Automated intelligent manufacturing workshop supporting SMEMA signal interconnection with upstream & downstream equipment
Q1: What PCB size can this HDY-J1SJ 1m dual rail conveyor support?
A: It supports PCB width up to 300mm with dual rails running synchronously; length adapts to standard SMT PCB within 1000mm. We also accept customized longer rails upon customer request.
Q2: Is the transport speed adjustable? What is the speed range?
A: Yes, speed is stepless adjustable from 0.5 m/min to 9 m/min via industrial control board, suitable for slow-speed precision inspection and high-speed mass production.
Q3: Why adopt stepper motor instead of ordinary DC motor?
A: Stepper motor provides constant torque and precise speed control without speed drift, stable at low & high speed, less vibration, avoids PCB shifting and scratching during conveying compared with cheap DC motors.
Q4: Can this docking station match all brands of SMT machines?
A: Standard transfer height is 900±20mm, compatible with almost all mainstream SMT equipment brands (Juki, Yamaha, Samsung, Fuji, Hanwha, etc.). If your equipment has special height, we can adjust foot cup range or customize frame height.
Q5: What direction does the machine transport PCB? Can we reverse to right-to-left?
A: Standard factory setting is left-to-right conveying; we can reverse transport direction to right-to-left as free customization before delivery.
Q6: What anti-static protection does this conveyor have?
A: Equipped with 4mm thick ESD flat transmission belt, whole metal frame grounding design, effectively release static electricity, protect sensitive chips on PCBA from electrostatic damage.
Q7: Does the machine come with complete electric control parts?
A: Yes, HDY-J1SJ is equipped with one full set electric control box including control board, power supply, sensor wiring and switch components, customers only need to connect 220V power supply to start operation.
Q8: What’s the warranty period of this dual rail SMT conveyor?
A: We provide 1-year full machine warranty, lifetime technical support and spare parts supply online/offline. Core components like stepper motor and industrial control board enjoy extended warranty service.
Q9: How many sensors are equipped for PCB detection? What’s the function?
A: 2pcs photoelectric sensors are installed at inlet and outlet. They automatically detect PCB presence, trigger auto start/stop to prevent PCB stacking, collision and jamming, reduce production waste.
Contact Person: Mr. Sales
Tel: 86--13143286318